Coated with second-generation Inveio® technology, they have a broad range of applications and are recommended for continuous and interrupted cuts. O.D. C20 C22 C25 K6 K68 VC2 H13A 883 HX CQ2 General Purpose C2 Grades for Non-ferrous materials and Cast Iron . Recommended cutting speeds 270-730 sfm on 300 series stainless, 320-760 sfm on 400 series stainless, and 140-370 sfm on ph stainlesses. 10. Holemaking has never been easier. As part of MSC Industrial Supply's Indexable Cutting Tools offering, this item can be found using MSC part number 84003235. Insert Size. Increase coolant flow, clean filter and clear coolant holes in drill. Drill Fix™ DFR™, DFS™, and DFT Primary Application Drill short holes up to 5 x D with DFR, DFS, and DFT indexable drills in steel, cast iron, ductile iron, stainless steel, and non-ferrous materials. www.kennametal.com D3 Grooving and Turning Undercutting Profiling Application Top Notch™ Grooving generally recommended for cutting depth/width ratios of 1.5 or less Top Notch Undercutting Capabilities • Undercutting insert widths from .094-.156" (2,4-4mm). Most of the inserts I use, however, are intolerant. When choosing indexable inserts for HTS drills, Kennametal often NOTE: This chart illustrates how KM Tunable Boring Bars provide greater stability than standard toolholders, even in larger tool length-to-diameter ratios. inserts deliver maximum productivity. These alloys can be used to solve difficult high-heat, erosion, and corrosion problems. CoroMill® 419: High-feed milling cutter. 4. Kennametal Mill 1-7/10/14/18 Shoulder Mill Inserts; Kennametal Multifunctional Cutter Tool Inserts; Kennametal Mill 4-15 Shoulder Mills Inserts . Turning Insert Strength - Kennametal Technical Tips Turning Insert Strength Carbide inserts are designed in many different shapes/sizes to work their best in a variety of materials while machining, based on their insert strength. The basic shapes listed from strongest to weakest are Turning Insert Strength O.D. This increase in wear resistance enables the AH905 to machine at cutting speeds beyond competitor insert offerings. While KCK20B is designed for higher productivity in roughing and semi-finishing operations, KCKP10 is applicable . • Extraordinary wear resistance in drilling of cast iron materials. Choose a more wear-resistant grade, if possible. Apply where speed and economy are . MB710 Tech Tip #37 - Regrinding Coated Tools. Founded in 1938, Kennametal manufactures and distributes tools, tooling systems, & solutions to the metalworking, mining, oil, & energy industries, in addition. The substrate withstands heavy interruptions, while the coating provides the wear resistance needed for long tool life. radius insert shape S C, W T D, K V R 0,2mm R 0,4mm R 0,8mm R 1,2mm R 1,6mm PCBN/PCD Inserts Headquarters: Less need for trial cuts; especially if tool wear has been quantified. • Insert size (gage insert). Find the best Kennametal Insert Grades Chart, Find your favorite catalogs from the brands you love at daily-catalog.com. Wear resistant grade for wiper inserts. • X-offset design to adjust diameter size on turning machines and optimize tolerances on. There are 3 main ways to acquire the surface roughness value: Mechanical Scan: The most common method is to scan the surface with a needle that records the micro "Hills " and "valleys" along a linear section. First-choice grade GC4425 features improved wear resistance, heat resistance and toughness . C23 C23J That's why Kennametal is The Construction Tool Authority. Provides an unusually good combination of properties for machining di ffi cult-to-machine materials and aluminum. Both are available for many indexable milling product lines and suitable for wet or dry cuts. CF1. NOTE: This chart illustrates how KM Tunable Boring Bars provide greater stability than standard toolholders, even in larger tool length-to-diameter ratios. Cast Iron, Hardened Materials. Home. Horizon Tool-Flo® Kennametal® Valenite® Sandvik® Carboloy® RTW® Applications C10 GFI C22 K6 VC101 S6 ( Low SFM )---CQ22 Tough Grades for low SFM in most materials. When the insert comes out of the cut, air or coolant flow rapidly cools the insert before it reenters the cut. The item may be missing the original packaging (such as the original box or bag or tags) or in the original packaging but not sealed. The GOdrill qualifies as a very cost-effective . Made from the finest powders in the world, using proprietary technology, Indexable manufactures some of the strongest, wear resistant ceramics. Carbide tooling is extremely hard and wear-resistant making it the number one choice for processing steel. . • High hot hardness enables elevated speeds. View assortment. Kennametal Carbide Overlay Application Technology (KenCoat) • Combines durable, individually mounted bullet-shaped inserts with wear-resistant carbide granules embedded in a tough, abrasion-resistant, steel-weld material in one blade. KC9240 inserts offer an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications. A3™ Deep Grooving generally recommended for cutting depth/width ratios of more than 1.5 A2™ Cut-Off D2 Inserts • Cutting widths from .031-.375" (0,8-9,5mm). Kennametal has introduced its newest and most advanced turning grade, KCS10B, for nickel, cobalt and iron-based superalloys used in aerospace and other high temperature applications. Composition: A hard, low binder content, unalloyed WC/Co fi ne-grain grade . C3-C5. A patented microwave sintering process produces a very fine-grained micro-structure with enhanced hardness, toughness and high temperature strength. Superior thermal deformation and depth-of-cut notch resistance. 5 ways Kennametal Additive Manufacturing helps your business; Unlocking the Full Value of Additive; Shorten Product Development Cycles with Additive Manufacturing; Matching Our Materials to Your Toughest Wear Challenge; How We Collaborate with Customers to Solve Wear Issues; Application Spotlight: Kennametal's Separation Wear Solutions The Kennametal TPG322 KC730 Carbide Turning Insert TiN Finish, Neutral, 16.5mm Long, 3/8" Inscribed Circle, 1/32" Corner Radius, 60° Triangle, Series KENDEX can be found within the Turning Inserts category. Power: This chart is based on machining experiences using steels with a hardness of 200-250 HB, and on a cutting speed of 350 sfm. These temperature variations create heat stresses in the insert which can result in thermal cracks. The use of carbides for their corrosion resistance alone is sometimes difficult to justify. Kennametal All Kennametal catalogs and technical brochures CB11 Stack-On 2 Pages Grinder Tips 16 Pages Grader Blades 40 Pages Road Rehabilitation • Road King 24 Pages Kennametal Puller Complete Kits 2 Pages Kennametal Wet Coupling Driver 1 Pages Underground Mining 182 Pages ROCTEC ecoline 1 Pages Conforma Clad X2™ 2 Pages INNOVATIONS 2020 84 Pages Also can be used in Steel, Steel Alloys and Cast Irons. Application: Best general-purpose turning grade for most steels and ferritic and martensitic stainless steels. kennametal inserts • beyond ™ steel • carbon, alloy, and tool steels up to 450 hb (48 hrc) step 1 • select the insert geometry negative wiper inserts positive wiper inserts feed rate (mm/rev) rough wiper medium wiper finishing wiper step 2 • select the grade cutting condition feed rate (in/rev) medium wiper finishing wiper feed rate (mm/rev) … From Kennametal's website: Composition: A tough cobalt-enriched carbide grade with a multilayer MTCVD TiCN-Al2O3 coating with superior interlayer adhesion. In production work, inserts made to a higher tolerance can allow the operator index or pull a used insert, put a new one in, and know where the cutting edge is going to be. NO.281 Jinxiu Blvd South Section, Cross-Strait Industrial Park, Wenjiang District, Chengdu, Si Chuan, 611130, China wear-indicator coating, and new, proprietary geometries enable full utilization of the drill's tool life capacity. . Kennametal® Conversion Guide - Carbide Insert Grade Chart Online Conversion Guide Kennametal's Competitive Insert Conversion Guide can convert Turning, Holemaking and Indexable Milling Grades or Geometries, as well as Solid Carbide Drilling and End Milling Grades. Check cutting data recommendation. GC2220 - stainless steel turning in stable conditions. The thin, uniformly dense, smooth Kennametal coating increases wear resistance and reduces problems with built-up edge. 7. • Economical double-ended inserts. CBN - POLYCRYSTALLINE. Grade Name: KCP25 Insert Material: CARBIDE - CVD COATED ISO Range: P20-30 K25-35 Coating Description: MTCVD TiCN-Al2O3 Grade Description: 'Composition: A tough cobalt-enriched carbide grade with a newly designed multi-layer MTCVD-TiCN-Al2O3 coating with superior interlayer adhesion. Tech Tip #63 - Coating Benefits for End Mills. KCP40: CARBIDE - CVD COATED: TiN/TiCN/Al2O3: C5-C6: P35-45 M30-40: Steel, Stainless Steel Both grades offer higher productivity and consistent, repeatable performance during roughing, semi-finishing, and finishing operations. Application: This is the industry's best general-purpose turning grade for most steels and ferritic and . Primarily used in Stainless Steel, High Temperature Alloys & Titanium with stable conditions. number of inserts for rough to finish turning of steel, cast iron, stainless steel, and high temp alloys. Tech Tip #35 - Tap Coatings. 6961. To the untrained eye, advanced thermal cracking could appear as chipping. . Inserts and grades. Carbide inserts are used in various operations, such as boring, cut-off, drilling, grooving, milling, parting, threading or turning, to mention a few. CoroMill® 365: Secure face milling in cast iron and steel. To help avoid personal injury or damage to tools, please follow these guidelines: •Wear approved personal protection equipment, including eye and ear protection, steel-toed shoes, hard hat, and vest. excessive insert wear • Use a more wear-resistant carbide grade. • For universal application in steel, stainless steel, and irons. View assortment. . High wear resistance and toughness that is combined by a flash . Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance . C-14. Application: For general purpose machining of high-temperature alloys, aerospace materials. Kennametal Inc. for assistance in selecting appropriate grades for testing. Shorten drill overhang, improve the workpiece stability and check tool holding. • Chip control, positive rake, and neutral flat top inserts are available. Kennametal Carbide Overlay Application Technology (KenCoat) • Combines durable, individually mounted bullet-shaped inserts with wear-resistant carbide granules embedded in a tough, abrasion-resistant, steel-weld material in one blade. cryogenic . CB50 and CB7050 are pure Cubic Boron Nitride (CBN) grades with very high wear resistant properties. KCS10B, which features a revolutionary coating applied to an ultra-fine grain carbide substrate for superior layer adhesion, delivers up to 50% greater tool life . Flank Wear: Flank wear occurs uniformly and happens over . Kennametal Shoulder Mill Inserts. POOR INSERT LIFE - Crater Wear: Excessive heat at chip/tool interface: Reduce cutting speed: Flood cutting zone with coolant: Select more positive rake chipbreaker: PROBLEM: CAUSES: SOLUTIONS: POOR INSERT LIFE - Built-up Edge: Poor shearing action: Use sharp edge inserts . Regardless of component size, material or design, the insert grade you use can make all the difference in your manufacturing productivity. The new-generation steel turning insert grades GC4425 and GC4415 deliver improved performance in every way. • Rectangular-shaped inserts offer the highest stability and feed rates at smaller sizes. tipped full-face solid Kennametal inserts This table shows approximate tip sizes of Kennametal CBN inserts depending on style and corner radius. Recommended for Moderate to Heavy Stock CoroMill® 390: Versatile shoulder milling and ramping cutters for mixed production. Balanced strength and wear resistance characteristics make HTi10 an outstanding grade. Kennametal has introduced the KCK20B and KCKP10 indexable milling grades. • Chip control, positive rake, and neutral flat top inserts are available. Good for interrupted cuts. Scroll Dies, High Impact wear Parts, Forming Rolls, Coining Dies, High Impact Punches and Dies, Stamping and Draw Dies. Problem 4: Build-Up Edge They are primarily recommended for cast iron and hardened materials in tough conditions.' - 'First choice for grey cast iron. Please choose a Grade or Geometry to find the Kennametal equivalent. disadvantage - • Trailing edge of threading insert may drag or rub, and tends to chip. General purpose machining of high-temperature alloys, aerospace materials, refractory metals and 200 or 300 series stainless steels. • Features optimal levels of blade wear, impact, and fracture resistance. K01-K10, H01-H15. A patented microwave sintering process produces a very fine-grained micro-structure with enhanced hardness, toughness and high temperature . Insert Corner Configuration Please note that the maximum cutting depth is not more than 80% of the tip length. Change inserts when small flank wear is detected because the radial back forces will increase in proportion to wear. • Features optimal levels of blade wear, impact, and fracture resistance. Open the catalog to page 4. The Drill Fix portfolio covers the diameter range .500-3.250" (12,5-82mm). † Resists wear from down pressure. GRADE KC730. GC4324 - your productivity choice for drilling in stable conditions. For medium to rough machining of all carbon, alloy, and stainless steels. Application • Integral shank toolholders . Application range low to medium cutting speed continuous or light interrupted cutting. flank wear due to rubbing of the trailing edge, the infeed angle should be 3° to 5° smaller than the angle of the thread. • Specifically used for KSEM PCM precentring inserts. AT530: Cemet "Flash Coating" (Ti, Al)N base: C6-C7: P: For steels. requirements. Fixing and/or for Chip Breaker. HTi10: UNCOATED CARBIDE : C3: K05-K15, N05-N20 : Cast Iron, Non-ferrous Materials, High-temp Alloys: Uncoated carbide grade for general purpose turning or milling of aluminum, cast iron, and all non-ferrous materials. Turning inserts and grades. Change inserts when small flank wear is detected because the radial back forces will increase in proportion to wear. All-Star products are always available, so testing a Victory™ turning insert is as easy as calling your local WIDIA expert or distributor. This is a type of modified flank. Called Used in place of C-14 grades, outperformed 20-25% grades in many applications. When machining super alloys, the AH905 prevents insert damage with its outstanding wear resistance. Open the catalog to page 5 Carbide Grades for Indexable Drill Inserts Kennametal Insert Grade System grade coating insert composition and application ANSI class ISO class KC7020 composition: PVD TiN-coated grade with a wear- and crater-resistant straight substrate containing 10% cobalt. † Features wear-resistant carbide granules imbedded in an abrasion-resistant, steel-weld material that offers better protection of the solid carbide insert in the blade. Tech Tip #34 - Cutting Tool Coatings. KENNAMETAL Top Notch™ Threading Inserts • 5 Easy Steps to Maximize Productivity Step 3 • Select grade and speed Recommendations for Grade and Speed Selection • SFM (m/min) Step 4 • Select holder from catalog page What you need to know: • External/internal operation. CoroMill® 490: The first choice for general and repeated shoulder milling. The substrate design provides superior insert strength that is required for this application, and the multilayer coating adds wear resistance to the insert resulting in long tool life. Open the catalog to page 1. application: Developed for general machining of low- and medium- C5-C6 P10-P25 • Economical double-ended inserts. They also feature a gold top layer for easy wear identification. GC4334 - your first-choice insert grade for secure and predictable drilling. Kennametal is headquartered in Pittsburgh, Pennsylvania, Read More. Check tip/insert seat and screw for damage. Kennametal has been manufacturing tungsten carbide specialty products for non-metalcutting applications since 1940 — over 50 years. • Cutting depths from .050-.500" (1,27-12,70mm). GC3330 - the first-choice grade for cast iron milling. KMT: Get the latest Kennametal stock price and detailed information including KMT news, historical charts and realtime prices. Excellent thermal/mechanical shock resistance makes KC9240 inserts ideally suited for even the most challenging stainless steel applications. Today cemented carbide tools have become a primary means for increasing metal cutting productivity, while research . 9. High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (145) Our years of experience have allowed us to develop manufacturing processes so that we can make the highest quality parts for the most severe wear, impact, and corrosive applications. Usually ships in 3 - 7 business days. • Long body tool life due to soft starting cut, short chips, and low cutting forces. to wear-resistant parts for a wide range of industries. Inserts with a positive chip former are preferred. 9. 5. Kennametal India Limited is a manufacturer of hard metal products and machine tools for the manufacturing industries, including auto and auto ancillaries, light and general engineering industries. SCREW-ON KENDEX KENLOC TURNING HOLDERS CARTRIDGES Type Grade Coating Composition and Application Standard designation 05 Wear resistance Toughness Area of use 10 15 20 25 4530 35 40 Uncoated . GH2 Uncoated, Micrograin Micrograin grade designed for use on Cast Irons, Bronzes, Aluminums Kevlar, etc. . Kennametal-Stellite offers a wide variety of cobalt and nickel based alloys under the Stellite™, Nistelle™, and Tribaloy™ brand names. † Available in both 1-inch (25mm) and 1.50-inch (38mm . High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS (504) The thin, uniformly dense, smooth coating increases wear resistance and reduces problems with built-up edge. Insert Grades A Grade Comparison Chart Cermet Applications Work Material Classification Code Sumitomo Electric Mitsubishi Tungaloy Kyocera MOLDINO Sandvik Kennametal SECO Tools WALTER ISCAR TaeguTec For Turning Steel P10 T1500Z* T1000A T1500A AP25N* VP25N* NX2525 item 2 KENNAMETAL CARBIDE INSERTS TD8P PACK OF 10 GRADE KC810 2 - KENNAMETAL CARBIDE INSERTS TD8P PACK OF 10 GRADE KC810 . Inserts with a positive chip former are preferred. Coatings and Grades. • Minimum bore diameter (for internal operations). Kennametal Inc. encourages the safe use of its products. www.kennametal.com D3 Grooving and Turning Undercutting Profiling Application Top Notch™ Grooving generally recommended for cutting depth/width ratios of 1.5 or less Top Notch Undercutting Capabilities • Undercutting insert widths from .094-.156" (2,4-4mm). However, when abrasion is also involved, then the combined corrosion and wear resistance of Kennametal products result in superior performance for the application. Parting and grooving inserts and grades. This grade is tough and able to handle high pressure, vibration and shock. Whether you need high-performance C-, D-, R-, S-, T-, V- or W-style inserts, the Kennametal insert chart helps you to quickly and easily choose the optimal insert for each of your metalworking applications. Kennametal Inc. encourages the safe use of its products. To help avoid personal injury or damage to tools, please follow these guidelines: •Wear approved personal protection equipment, including eye and ear protection, steel-toed shoes, hard hat, and vest. P M K N S H C5 - C6 • Torn or poor surface finish threads result when cutting soft, gummy materials like low- PVD-TiCN-TiN-coated carbide: • Highly wear-resistant grade. A3™ Deep Grooving generally recommended for cutting depth/width ratios of more than 1.5 A2™ Cut-Off D2 Inserts • Cutting widths from .031-.375" (0,8-9,5mm). See typical wear for specific remedies. BC-20C. Selecting the right insert grade for your specific machining operation helps you stay ahead of the competition. Surface finish (Also called sometimes surface roughness) is a numeric representation of a surface's "smoothness". Small edge preparation provides low cutting resistance and minimizes notch wear. From Kennametal's website: Composition: A multilayer MTCVD TiCN-Al2O3-TiOCN coating over a super-tough substrate . Medium Wear; Heavy Shock. Application: Engineered to take on the most brutal cast stainless steel machining applications. Our PCD inserts deliver maximum productivity. CoroMill® 415: Small-diameter high feed face milling cutter. Through early insert examination, careful observation and reporting, shops can better determine the root causes of eight different types of insert failure modes: flank wear, cratering, build-up edge, chipping, thermal mechanical wear, edge deformation, notching and mechanical fracturing. CB50. PVD-TiAlN-coated fine-grain carbide: Application • Integral shank toolholders . 10. View assortment. † Provides wear life three to five times greater than standard carbide blades. • Cutting depths from .050-.500" (1,27-12,70mm). Made from solid carbide, this insert features a wide chiseled cutting edge that enables longer tool life, higher feed rates and higher cutting speeds. Carbide inserts allow faster machining and leave better finishes on metal parts. Kennametal has introduced the KCK20B and KCKP10 indexable milling grades for higher wear resistance and up to 30% longer tool life when machining cast iron and compacted graphite iron components. That's why Kennametal is The Construction Tool Authority. The lowest-priced item in unused and unworn condition with absolutely no signs of wear. To view All-Star Victory™ Turning inserts visit widia.com or NOVO™ and filter by All-Star. Application: Exceptional edge wear resistance combined with very high strength for machining titanium, cast irons, austenitic stainless steels, non-ferrous metals, non-metals, and most high-temp alloys. Made from the finest powders in the world, using proprietary technology, Indexable manufactures one of the strongest, wear resistant ceramics. The substrate design ensures adequate deformation resistance with excellent insert edge strength. 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Turning insert is as easy as calling your local WIDIA expert or distributor,... And ramping cutters for mixed production or dry cuts grade is tough and able to high... Benefits for End Mills to wear • X-offset design to adjust diameter size on turning machines optimize... A Victory™ turning inserts and grades for Non-ferrous materials and Cast Iron milling widia.com or NOVO™ and filter by.! Note: This is the industry & # x27 ; s tool life recommended cutting speeds sfm! Full utilization of the solid carbide insert in the world, using proprietary technology, manufactures! • Features optimal levels of blade wear, impact, and fracture resistance been..., KCKP10 is applicable available in both 1-inch ( 25mm ) and 1.50-inch 38mm... % of the solid carbide insert in the world, using proprietary technology, they have a broad range applications. Both grades offer higher productivity in roughing and semi-finishing operations, KCKP10 applicable. Increase coolant flow, clean filter and clear coolant holes in drill product and., KCKP10 is applicable parts for a wide range of industries, clean filter and clear holes... Its products find the Kennametal equivalent microwave sintering process produces a very fine-grained micro-structure with enhanced,. They also feature a gold top layer for easy wear identification Long tool life due to starting! And troubleshooting - Sandvik Coromant < /a > 9, and finishing operations di ffi cult-to-machine materials and Irons! For internal operations ) speed continuous or light interrupted cutting corrosion resistance alone is sometimes difficult to justify difficult,... Chart - RayJon carbide Tools have become a primary means for increasing metal cutting productivity, while research optimize! Inc. encourages the safe use of its products beyond competitor insert offerings Features improved wear and! 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