how to balance a flywheel and clutch

Balance PP by itself. x approximately 1/4" thick. Following are the types of flywheel used in vehicle: Solid disc flywheel; Rimmed flywheel M42 or M44 Flywheel Ring Gear required for core deposit refund. A automatic automobile has a flywheel which is attached to the torque converter. Correct fastners important too. It should be inspected for runout with a dial gauge mounted on the engine block. When installing the clutch, use a clutch pilot installation tool to center the disc on the crankshaft and pressure plate. The balance situation gets more interesting when the flywheel must be balanced to an external balance specification. That time is usually when the clutch is replaced. Balancing the flywheel and clutch assemblies seems to be a big grey area. I have been told that for an external balanced flywheel that there should be 3 large circular areas taken out further in towards the center away from the starter ring. SKU: 204-2801. The only problem is everything has a tolerance and if you happen to get the "heavy spot" lined up with the heavy spot of the flywheel then it . Beavercreek, Ohio, USA. The flywheel is the part of the engine that turns and supplies power to the alternator. every phoe The 6-puck copper ceramic (also known as MIBA) disc features 12 high-coefficient friction pads that are resistant to slippage and ensures long lasting life. That time is usually when the clutch is replaced. Doubling the velocity quadruples the force, its exponential i think they call it. That is, external components like the harmonic balancer and flywheel play an integral role in balancing the engine's reciprocating assembly. 4,674. There is a thread describing this on here. I was surprised so he explained that he had no way of doing just a flywheel, but with the crank he could find the balance of . This is nearly an impossible task without some pretty sophisticated and expensive balancing equipment. for most customers, the first & foremost is the budget, clutch job is not easy, i will say 95% of the clutch i sell are installed by the professionals. The outer arc is adjusted to raise the spring when the engine is running. External balancing requires putting a specified ounce inch imbalancewithin a one-degree radial on the flywheel. If you have a flywheel known to be properly balanced, you can use it to match balance another flywheel for identical application. Lightened Single Mass Flywheel & 228 mm Clutch Assembly. to check both the flywheel and pressure plate together for balance. Each made of steel and measures 1-1/4" o.d. The bike is back together and it is very smooth. Car slips out of gear, going into neutral or another gear. Stage 1 Hd Clutch Super-lite Flywheel Kit 92-93 Integra Ys1 Cable . I guess the only way to check a pressure plate for balance is to mount it to the flywheel. Should you need information on something not found below, there will likely be a little more research to be done. Symptoms of a bad flywheel Abnormal noise when starter motor is engaged. Our engines are externally balanced from the factory, which means that the unbalance of the rotating assembly is compensated removing material from the dual mass flywheel. On vehicles where the engine is balanced externally with the flywheel, a new replacement dual mass flywheel will have to be match balanced to the engine. When one piston and rod is going one way, you want the other piston and rod going the other way to be in balance. When the clutch is engaged, springs in the pressure plate force the clutch disc against the flywheel. They are specifically designed to reduce weight and inertia for better engine response. According to Vizard's book crank balancing is fine if you have the cash and the time, but not really cost-effective. The problem is that I removed the auto flywheel without marking it's position. The clutch "grabs" when engaging. rusty valleyMemberfrom carver minnesota. I have a vibration that starts a little over 2000 RPM and seems to fade way above 3000 RPM. B BogiesAnnex1 Registered Joined Apr 13, 2007 The flywheel has holes where heavy metal plugs can be inserted to change the balance. Do not use more than 10 weights at any one of the three locations. Normal clutch operation generates a lot of friction and heat. That said Centerforce says not to balance and if you want to you have to remove weights on diaphram and that requires a new wire that goes through the weights. If I was you, I would get the short block, take the crank out , at least , ( you should do the pistons too), and find a balance shop. This is done by adding weight to the outer extremities of the cover. There has to be one somewhere. Ted, the owner of P.E.R., was very kind and explained the whole process as well as making some suggestions for how to lighten the flywheel without losing strength up at 6000 RPM. General Tips* The ring gear flywheel size determines your clutch size, 1011/42 or 11 inches. The mass of the flywheel absorbs and dissipates the heat. E30 318is & All 4 Cyl E36 & Z3 Models. Good luck. A severe consequence includes the problem of clutch disengagement. $1,100. $76.46. the fluctuations of a light flywheel require more frequent adjustments upsetting the balance of the car. . If my crankshaft has only been reduced by .010 and .010 mains and rods is shouldn't change the factory balancing. But you should take the pair to a good machine shop and have the dynamic balance checked and adjusted if necessary. Leave the pilot tool in place until the clutch mounting bolts have been . The flywheel also balances the engine as it is specifically weighted the engine's crankshaft, and most importantly, the flywheel connects the engine to the transmission through the clutch in order to provide power to the wheels. $200. When we do balance jobs, we always make sure the flywheels and balancers are at the proper values. You need a flywheel that has the 'evenly spaced' pattern (type 2) or one with both patterns for your 1990 Mustang 10.5 diaphram pressure plate. All 428 Cobra Jet and Super Cobra Jet engines were originally externally balanced by Ford. Up until '85 or so, 302's also used a 28 in/oz external balance. After the flywheel is well balanced, the clutch assembly can then be mounted on the flywheel with the friction disc very carefully centered. Crank and flywheel (plus rods and pistons) should be balanced together. Also, be aware that poorly balanced rear wheels can, and often do, mimic the symptoms of a poorly balanced dual mass flywheel, so be sure to check . Stage 1 Hd Clutch Super-lite Flywheel Kit 92-93 Integra Ys1 Cable. You need a precisely machined mounting mandrel that places the known good and new flywheels exactly 180 degrees out of phase and a set of balancing rollers to do this. Here's the deal, I'm mating a om617 to a 4 speed from a w115 240d. FLYWHEEL R&R Replacing a dual mass flywheel may involve some extra work depending on the application. 2) Attach counterweights with the quantities shown in the first line in the above dialog. That is, external components like the harmonic balancer and flywheel play an integral role in balancing the engine's reciprocating assembly. This would be a 42.5 ounce-inch spec externally balanced offset weight. FX Racing clutch kit includes only the highest grade clutch components from the world's leading racing clutch manufacturers. Ok. The Balance MastersĀ® patented balancing system is installed in one side of . M30 Flywheel required for core deposit refund. Posts: 2,479. $1,150. Burning smell from clutch. Over on the other side, the Clutch Drive Disk is also purposely out of balance, but its heavy counterweight side is (if both are timed properly on the correct crankshaft splines) is exactly 180 opposite from the Flywheels heavy side. The clutch doesn't factor into this at all. Remove the battery tray by removing the 4 bolts holding it in place. Balance MastersĀ®, Active Balancing Systems for Harley Flywheels is the ultimate in balancing technology. As mentioned the holes will be threaded for M8 bolts. Resurfacing a flywheel is good insurance You would think that a clutch assembly would come balanced as a package including flywheel, clutch and pressure plate and that the engine rotating assembly would be balanced at the factory, independent of any external mass. i do have a 28oz balance flywheel because that is what my kit is balanced to. The soft outer bow spring is only used to improve the unsafe resonance frequency range. Click to see full answer. Drawbacks from light flywheels. Then any balancing done to the assembly is done to the crankshaft. a lighter flywheel does not add horsepower. $1,150. . The 360 has the external balancer on the front of crank. As long as the clutch and pressure plate bolt up and have the proper static pressure engagement then they will work together. Another thing would be an out of balance flywheel. At the drag strip, balancing flywheel weight with gearing will allow you to launch most efficiently without excessive tire spin or bogging the engine. We aim to show you accurate product information. All 428 Cobra Jet and Super Cobra Jet engines were originally externally balanced by Ford. It works by aligning the clutch disc to the flywheel. The following information will help you choose the correct flywheel. If the clutch is starting to slip, even more heat is generated. On the street, this means slipping the clutch less on takeoff to get rolling and make a smooth transition. the lighter the flywheel the more revs you need to break traction. Normal clutch operation generates a lot of friction and heat. MM 12 lb. Extremely high replacement cost as compared to the replacement cost of a conventional flywheel and clutch kit. Pressure Plate. Check for imbalance by revving a known good engine to 2500-3000 rpm with the clutch pedal depressed and feeling for any flywheel vibration. Feel free to call us 208-453-9800. Looking at the diagrams you guys posted ,I could just drill some holes in the flywheel to remove some weight in the exact spot., or get the add on weight kit , which I would hope comes with a template for installing it. The mass of the flywheel absorbs and dissipates the heat. The machine shop said they could weld a weight on the pressure plate to balance it. Now from '86 to '95, all the clutches were upgraded to the 10 1/2 inch version that we know today. Motor State Distributing has set the pace for high-performance automotive components for racing, street and off-road use. The flywheel on a manual transmission vehicle doubles as a balancing device for the engine and the clutch system. $150.00 Primary Clutch. Various Know-how For Realizing Lightness, Strength, And High Balance Is Condensed To The Xtd Light Weight Flywheel. If engine is built right clutch will go before crank/flywheel and if PP is balanced as part of rotating mass the whole thing will have to be balanced again. E30 318is & All 4 Cyl E36 & Z3 Models. + Add to Compare. West Los Angeles. Back at home, I purchased new 10-24 x 1" allen head bolts to re-attach the adapter hub to the AC motor . There comes a time in the life of every flywheel when it needs to be resurfaced. And, of course, the rods and pistons and entire assembly must be balanced. Count carefully and make sure the weights go in the proper locations. But if the goal is to follow a blueprinting approach, don't make that assumption. There comes a time in the life of every flywheel when it needs to be resurfaced. ARP Porsche Late 911 9 pc Flywheel Bolt Kit. Flywheel / Aluminum Hub Retaining Washers. Machining the flywheel and balancing should take about a week. Give us a call if you have any question about the process. New Clutch Flywheel for 66-77 Ford Broncos with Manual Transmission fits 289, 302 & 351W engines. Sold by aimcoclutch in Los Angeles. Considering this, why do flywheels have holes? The whole assembly is then spun up to measure vibration, and the clutch cover (pressure plate assembly) is then balanced. Lightened Single Mass Flywheel & 240 mm Clutch Assembly. M42 or M44 Flywheel Ring Gear required for core deposit refund. In addition, engine balance there are three other important factors to consider. To match you stroker crank the flywheel will need to be 28.2 oz balance. It takes effort to change the flywheels speed, so drops or increases in RPM happen more slowly. It's. The second option is a SFI-spec steel flywheel. A flywheel or clutch pressure plate for an internally balanced crankshaft should have a zero balance right out of the box. The clutch pressure plate is a spring-loaded metal plate that spins with the flywheel and applies pressure to clamp the clutch disc firmly between itself and the flywheel. labor range from $500~$1200 depends on the region & hook up, that is a lot of money for anyone to spend, it's why you need to make sure you only going to spend it once ! Shaking or vibration felt through the clutch pedal or floor of the vehicle. FX HD STAGE 4 CLUTCH KIT+CHROMOLY FLYWHEEL fits 95-08 FORD RANGER Mazda B3000. $309.00. MM 11 lb. Rattling noise when depressing or releasing clutch. Now you must remove the cotter pins that go thru the drive axle. Most of the high performance clutch manufacturers would offer one. If the clutch is starting to slip, even more heat is generated. Machinist will match mark the PP and flywheel so you assemble them in the same fashion that they were balanced. Was a 50 ounce imbalance flywheel and it's a very common upgrade to make those a 10 and 1/2 inch whenever you go to swap out the clutch. From the factory, your '82 to '95 Mustangs came with a 10 inch clutch. After rearranging the parts (moved the clutch housing and spring plate marks closer together to offset the flywheel) it hung level. Minimum monthly payments are required. i am not sure of my clutch material but its a Ram clutch with the flywheel side has full material around the whole disc and may be metallic, material is black . Factory flywheel was cast iron, and six . bbm said: I usually balance the pressure plate with the flywheel and mark both so they can reassemble the same way. Then for some reason, Ford in its infinite wisdom changed the external balance of the 302 motors to 50 in/oz. $1,100. No indexing of the flywheel's position on the crank is mandatory when replacing a flywheel on an internally balanced engine. The confusion comes in with the 302's, and thus, parts interchangability with the 351W, specifically the flywheel and crank damper. Most manufacturers recommend replacing the dual mass flywheel along with the clutch. Flywheel Runout Check with the vehicle manufacturer for testing specifications. This innovative balancing system will take your Harley engine to the ultimate in performance, well beyond the best in blue print balancing. I've been doing a bit of machining work on my flywheel and clutch and wanted to get it all balanced again. Flywheel Balancing. I wouldn't think that taking a small amount off of the clutch surface would change the balance of the flywheel. strokersix (Mechanical) 2 Apr 04 12:54. The flywheel I have is neutral balance from a 68 318. The flywheel is also used as a part of the clutch mechanism and fluid drive unit. Page 1 of 2 - Flywheel Clutch Balancing Information Help Please - posted in Injection Mini Specific - SPi/MPi: Again hello to all you good mini people and Spi lovers just nudging along with my build, getting to putting the box back on and then the flywheel and clutch As you can see from the pictures the original Spi flywheel is balanced with some serious little holes drilled out in strategic . Remove the battery tray support by removing the 3 bolts that bolt to the frame. If they are for an internally balanced engine, we zero-balance them. A True Balancing Act. Lightened Single Mass Flywheel & 240 mm Clutch Assembly. Broken cranks, cracked bell housings, are all a result of out of balance. It is a small block LA Motor with a mild camshaft backed up by a 833 4 speed trans. $249.00. The flywheel has to fit within the bolt circle of the crank and match up to the pressure plate. i pulled the trans out yesterday to put the dowel pins in just so i can know that everything is done right. Clutch discs may also be described as friction discs. SHARE POST #4. Clutch improperly balanced Flywheel improperly balanced. The flywheel is 28 oz Balance for use in 302 V8 engines built prior to 1981 as well as all 289 & 351 Windsor engines. We will check the clearances on all parts before we balance. A flywheel on an automobile is used to balance the vibration of the engine and is attached to the crankshaft. The engine builder I took it to said that to do that he also needed the crank. The manual flywheel is a bit heavier but they both have balance holes drilled. $200. Crank flange bolt pattern/sealing arrangement. A stock flywheel that would accommodate your flywheel is normally offered as a nodular iron piece for normal street driving. If you need to replace the flywheel, a good balance shop should be able to match the old one. . By now the transmission should have finished draining all the fluids. Granted, it does make for a smoother revving engine, that is assuming that it is out of balance in the first place $76.46. 1978-98 Porsche 911 3.0L through 3.8L. imagine if the clutch . New New New. you can also have the individual parts (just flywheel or pressure plate) balanced individually but to get the nTH degree balance as an assembly. When a flywheel is lightened, it is possible for the whole part to distort due to the machining stresses. Prepare ~20 counter weights of approximately equal weight. Hays Neutral (Internal) Balanced Pontiac 30 lb Steel Flywheel - 2.75 Register Bore / for 10.4 or 11" Clutches HAY-13-130 (0) Reviews: Write first review Description: Pontiac Hays 30 lb Steel Flywheel - 2.75 Register Bore / for 10.4 or 11" Clutches w/ Bolts 64-76 350, 389, 400, 428, 455

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how to balance a flywheel and clutch